BRAKE OPERATOR
JOB DESCRIPTION
Shapes punched or plain flat steel into specific three dimensional shapes according to drawing specifications using knowledge of the mechanical properties of various metals and metal thicknesses and using proper tooling and set-up procedures to produce a highly accurate quality part: measures overall dimension of raw part checking for correct shear cut; checks shop paper and shop drawing to determine desired design configuration; analyze to determine proper bending sequence; selects proper dies and punches and sets-up calibration by checking dies and punches, stops and back gauge; reviews program for errors; follows set up procedures to ensure process is correct and carefully takes a first-off part and checks dimensionally against drawing and make dimensional adjustments in program if necessary taking care in not producing off specification parts or overloading the gateway requirements of the organization; with proper set -up produces the desired number of units and repeats set-up procedures for next unit; attaches shop paper to finished units, sort by next operation for routing and in the absence of a Machine Line Support person deliver to designated work drop off zone; assists engineering and supervision in troubleshooting problems; expedites gateway items to next operation; understands material flow and part use to better judge critical nature of each part; works with engineering correct design errors; assists in the training of new operators.
SKILLS/KNOWLEDGE/EXPERIENCE:
_ knowledge of brake operation, controller operation, bend allowances, bend sequencing, machine and part tolerances, material characteristics, machine operation and calculation requirements.
_ ability to bend and shape parts accurately without damaging the punches, dies or machine by learning proper techniques and by following proper procedures and devise new set-ups.
_ knowledge of material type, gauge and stop characteristics, bend characteristics, tool and die selection, bend sequencing and set-up solutions and mechanical operation of the brake to ensure accurate work.
_ ability to read shop paper and drawings.
_ mathematical skills to accurately record counts, check dimensions, interpret drawings, determine feasibility of bending per engineering specifications, and calculate shear size.
_ analytical ability to perform judgements and predict results.
_ knowledge of engineering terminology, design requirements and shop procedures.
_ organizational ability to follow work sequences, reduce set-up times, follow proper procedures, select tool requirements, plan bend sequences, control machine speeds and sort by next operation.
_ communication skills to instruct others, troubleshoot problems and report to supervisors.
_ knowledge of operating requirements for the machine, the tools and the programming aspects of the job.
- knowledge of the scanning procedure
- ability to read, understand and follow WIP sheet
- knowledge of the workers responsibility under the OH&SA
MENTAL EFFORT REQUIRED TO PERFORM THE JOB:
_ must concentrate on tasks over extended periods without interruptions.
_ must be able to concentrate on fine detail and maintain accuracy levels that are difficult for most people to obtain, there is need for a double level of concentration; at the analytical level and the operational level.
_ works alone even though others operate other machines nearby.
_ capable of calculating procedures mentally without the use of drawings or detailed instructions.
_ close visual attention eg. ensuring tapered parts are properly aligned with back gauges.
_ attentiveness to the presence of others for safety or for communication reasons.
_ some repetitive motions and boredom
PHYSICAL EFFORT REQUIRED TO PERFORM THE JOB:
_ stamina to remain in the same position for extended periods, ability to lift heavy parts and dies.
_ ability to stand for extended periods of time, often with head in a downward position fatigue.
_ must work in an area where cuts, strains, injuries from movement of the machine and material and crush injuries are a hazard.
_ full body motion required in rotating pieces
RESPONSIBILITIES ASSOCIATED WITH PERFORMING THE JOB:
_ responsible for accurately bending material according to downstream time so as to maintain a steady supply of quality parts to the next stages of the operation.
_ be productive and meet schedule deadlines.
_ responsible to ensure that tools are not damaged through neglect.
_ maintains and checks machine periodically and checks tools for signs of damage or wear.
_ sorts by following routings on shop paper and moves material to next operation when a Machine Line Support person is not available.
_ responsible for maintaining part accuracy and checking operation before start-up so as to maintain the quality standards.
_ gains knowledge of machine operation at a level that surpasses that of direct supervision.
_ makes priority changes to expedite gateway items with the direction of supervision.
_ brings major problems or problems that will effect other areas to the attention of supervision.
RESPONSIBILITIES ASSOCIATED WITH PERFORMING THE JOB: (cont,d)
_ maintains a safe and clean work area.
_ reports accidents, damage or safety problems to supervisor immediately.
_ follows all job procedures as detailed in the operator inspection plans.
_ follows general plant rules for safety and proper procedures.
- scans on and off work orders as they are processed.
- responsible for maintain production flow from the proceeding operation to the subsequent operations.
WORKING CONDITIONS:
_ works in a factory environment where noise, heat, fumes are a problem and requires the wearing of hearing protection devices.
_ works at a job where parts are bent where the danger of operator or spectator contact is a possibility.
_ subject to seasonal periods of cold and hot working conditions.
_ works at a job where cuts and muscle injuries are an occupational hazard and where major injury to the hands can occur and equipment malfunction may cause serious injury.
TOOLS
Wrenches Utility Knife Ratchet
Jigs Calipers T-Allen Key
Screwdrivers Protractors Machinist Ink
Tin Snips Calculator Hammer
Steel Ruler Shims/Plastic Square
Measuring Tape Files Allen Keys
Auto-Guage Drawings Bar code scanner
TRAINING REQUIREMENTS
BRAKE OPERATOR
SELECTION CRITERIA:
_ concentration and accuracy are so important in this job that it is unlikely that you will find the necessary concentration abilities in more than 10% of the population. Lack of concentration will result in a high level of scrap, errors in set-ups, delays and eventually injury to the operator. Selection for this position should be done with care and probationary periods need to be monitored carefully; incompetence can be judged by the stress level and the error ratio.
_ individuals subject to distraction either through a need for social contact or because of inability to function for extended periods in the narrow focus should be excluded from this job.
_ individuals who lack the necessary analytical or mathematical skills should be excluded from the selection process.
SKILLS:
_ analytical skills that enable the individual to calculate and problem solve are essential.
_ ability to measure material accurately in three dimensions is required for this job.
_ computer skills and a understanding of computer CNC use is an asset.
SPECIAL KNOWLEDGE:
_ knowledge of set up procedures, brake theory, machine calibration procedures and the characteristics of metal under bending stresses is a requirement.
_ knowledge of punches and dies and the sharpening procedures.
SAFETY:
_ special training on the need for hearing protection.
_ good housekeeping habits.
Job Type: Full-time
Pay: $22.87-$25.47 per hour
Benefits:
- Dental care
- Disability insurance
- Extended health care
- Life insurance
- RRSP match
- Vision care
Experience:
- Metalworking Machine Operators: 1 year (preferred)
Work Location: In person
